FOOD PROCESSING (1:00 PM)
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The food processing sector is contributing to 1.69% of the total GVA
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And the GVA of the food processing sector is around 9.87% of the GVA in manufacturing
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Drivers of the food processing sector
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Shift in consumption pattern
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Help and value-seeking urban consumers looking for nutritious and convenient solutions in packaged food
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For example, low cholesterol oil, skimmed milk
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Increase in per capita income
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Increase in the nuclear family
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Huge potential for the agricultural sector due to diverse climatic conditions
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Consumers are able to compare the value offerings and choose the best option before buying
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Evolution of the food processing sector in India
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The food crisis in India during the 1960s forced the government to adopt the green revolution that helped in increasing self-sufficiency with respect to food
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Policies before the 1960s were more focused on the industrial sector especially capital goods, though around 50% of GDP was from agriculture
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Import substitution was also adopted as a strategy to promote the industrial sector
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By the early 1960s, GDP growth was around 3% against the expected 5%, but population growth was around 2.3% against the expected 1.4%, thus, creating an issue of food security in India as India imported cereals worth 28% of its export earnings
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Booster between 1960s to 1990s
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Focus on agriculture
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Introduction of Green Revolution along with institutionalization of PDS
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Restriction on agricultural exports
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Land Ceiling Act 1972 to provide land to the landless
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Focus on food processing after 1991
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100% FDI into food processing industries
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The government has identified food and agro-processing industries as one of the sunrise sectors that have a high potential for domestic demand and export markets
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Export promotion incentives and other schemes to attract investments
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No industrial license is required to start the industry except for alcohol, beer, etc.
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Export promotion - Food parks and export zone were promoted by the government through duty-free import and exemptions to corporate taxes
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Functions of Food Processing
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To make processed food safe, microbiologically and chemically (toxin removal)
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Increase in quality (flavor, color, texture, etc.)
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Functional benefits i.e. fortified food and food supplied to people suffering from critical illness
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Potential for food processing industries
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In spite of a large production base, the level of processing is low (less than 10%)
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Approximately 2% of fruits and vegetables, 8% marine, 35% milk, and 6% poultry are processed
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India's livestock population is the largest in the world with 50% of the world's buffaloes, but only about 1% of the total milk production is converted to value-added products
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At present, India's agricultural exports predominantly consist of raw materials which are then processed in other countries indicating the space to move up the value chain
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India is the world's second-largest producer of food and vegetables, but hardly 2% of the produce is processed
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Rapid growth in organized retail acts as a catalyst for FDI
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The global shift toward outsourcing
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Problems of Food Processing Industries in India
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More than 75% of the processing industry is operating in the unorganized sector, and unorganized sectors cannot compete with MNCs, due to issues like economies of scale, branding and advertisement, etc.
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Indian companies are less price competitive in comparison to MNCs
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Supply chain deterrence- Long and fragmented supply chain leading to high wastage and high cost, especially due to seasonality, perishability, and variability of produce (improper backward and forward integration)
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Price sensitivity (Indian public is price sensitive)
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Lack of export quality
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Higher-income elasticity with respect to expenditure
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Preference for fresh food
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Agriculture related issue
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Fragmented land holdings, APMC issue, low yield, infrastructure problems
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The private sector is unwilling to invest in logistics and warehouses
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Credit-related issues or financing problems
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Low-value addition in processing
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Problems related to manpower i.e. lack of skilled manpower and entrepreneurship
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Limited ability to control polity and safety
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Low consumer awareness
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There is a major fragmentation of food processing capacity with a largely unorganized sector and widespread use of primitive processing
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Significance of food processing
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Doubling farmers' income- With the rise in demand for agricultural products, there will be an increase in the price paid to the farmers, thereby increasing farmers' income
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To reduce food wastage- The UN estimates that 40% of the production is wasted
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Similarly, NITI Aayog estimates annual post-harvest losses close to 90000 Crores
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With proper focus on sorting and grading and diverting produce to FPI, this wastage can be reduced leading to better price realization for farmers
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Reduce malnutrition- Processed foods when fortified with vitamins and minerals can reduce the nutritional gaps in the population
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Food processing can increase crop diversification along with an increase in agricultural exports through value addition
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The food processing sector is a sunrise industry that can help in the appropriate transition of the Indian economy, thereby increasing jobs and labor productivity
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Curbing food inflation- Processing increases the self-life of the food, thus keeping supplies in line with the demand, thereby controlling inflation
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Supply Chain of the Food Processing Sector (2:16 PM)
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A supply chain is a network between suppliers of raw materials (farmers), companies (food processors), and distribution networks to market the finished products
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The supply chain represents the step it takes to get the product or service to the end consumers
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Inputs- They are farm inputs e.g. National Seed Corporation Limited
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Production- Farmers and Cooperatives like Amul
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Procurement and storage- Warehouses, cold storage facilities, entities like FCI, etc.
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Processing- It involves grading, sorting, packaging, etc.
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Sales or retailing- Malls, cash and carry shops (small shops), etc.
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Backward and forward linkages
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Backward Linkage:
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Connectivity of FPIs with the sources of raw material, e.g. supply of raw materials like potatoes to the chip's manufacturer
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Forward linkages- It means connectivity of FPIs with markets through distribution networks, comprising of physical infrastructure like storage, road and rail networks, etc.
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Significance of linkages
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It ensures the timely delivery of food products to the consumer market
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Enables farmers to grow products of appropriate quality
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It ensures appropriate and remunerative returns to small farmers
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Reduce food wastage, especially perishable products like fruits, vegetables, dairy products, etc.
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Better infrastructure results in cost savings and enhance efficiency
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It helps in improving hygiene and food safety standards leading to greater acceptability of processed food domestically and internationally
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Challenges in establishing linkages
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High seasonality of raw materials
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Poor infrastructural facility
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A highly fragmented industry that is dominated by an unorganized sector
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Substandard level of processing industry
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Inadequacy of information with farmers and small processors
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Underdeveloped food testing network
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A multiplicity of legislation leading to a contradiction
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Challenges in domestic food laws, in comparison to international food safety standards
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Policy initiatives and measures taken by the government to support the sector (3:06 PM)
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Food processing industries were included in the priority sector for bank-lending
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Most of the processed items have been exempted from the purview of licensing under the Industries Development and Regulation Act, except items reserved for the small-scale sectors and alcoholic beverages
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Automatic approval of foreign equity upto 100%
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Zero-percent duty on import of capital goods and raw materials for 100% export-oriented units
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In the union budget 2017-18, the government has set up a dairy processing infrastructure fund worth 8000 Crores
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Union Budget 2016-17, proposed 100% FDI in the marketing of food products produced and manufactured in India
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Food Safet Standards Authority of India (FSSAI) plans to invest around 482 Crores to strengthen food testing infrastructure in India by upgrading 59 existing food testing labs and setting up 62 new mobile testing labs across the country
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Setting up of Mega Food Parks in the states of Bihar, Maharashtra, Himachal, and Chattisgarh
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Government plans to set up 42 such Mega Food Parks in the next 3-4 years
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Mega Food Park (3:13 PM)
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The scheme of Mega Food Parks aims at providing a mechanism to link agricultural production to the market, by bringing together farmers, processors, and retailers so as to maximize value addition, minimizing wastage, increasing farmers' income, and creating employment opportunities, particularly in the rural sector
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The scheme is aimed at providing modern infrastructure facilities along the value chain from the farm gate to the market, through backward and forward linkage
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The scheme has a cluster-based approach, based on a hub and spoke model
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Collection Centers (CC)
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CC works as a point of aggregation of produce from individual farmers, farmer groups, and self-help groups
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CCs supply raw materials to PPC (Primary Processing Center)
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The CCs are managed by local entrepreneurs and they serve as farm-level aggregation points for adjoining areas within a radius of 10 Km
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Primary Processing Center (PPC)
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The PPCs act as a link between the producers and processors for the supply of raw materials to the central processing centers
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PPCs also work as primary work-handling centers and some PPCs have in-house facilities for pulping, grading, sorting, etc.
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Central Processing Center (CPC)
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It is an industrial park in an area of around 50 acres and houses a number of processing units owned by different business houses
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The Park provides common facilities like electricity, water, cold storage facility, warehousing, logistics, and backward integration through a network of PPCs and CCs
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The scheme is demand-driven and would facilitate food processing units to meet safety standards
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Implementation and financial assistance
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Mega Food Parks Project is implemented by a Special Purpose Vehicle (SPV) which is a body corporate registered under the Companies Act
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The financial assistance for Mega Food Parks Project is in the form of grants at a rate of 50% of the eligible project cost in general areas and 75% of the eligible project cost in the northeastern regions, subject to a maximum of 50 Crores per project
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Benefits of Mega Food Parks
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Reduction of post-harvest losses
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Maintenance of supply chains in a sustainable manner
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Additional income generation for farmers
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shifting the farmer to more market-driven and profitable farming activities
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It will be a one-stop shop where everything will be available in a single location
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As per experts, it will directly employ around ten thousand people
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Wastage across the food value chain will also reduce and the quality and hygiene will be improved
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Role of state government
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Assisting SPV in the procurement of suitable land
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Creating a single window clearance
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Tax exemptions
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Providing a flexible and conducive labor environment
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Issues with respect to Mega Food Parks
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Problems of land acquisition especially in small and hilly areas
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SPVs are unable to attract PPCs and CCs
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Cooperatives are not integrated into the food parks
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A special food processing fund of Rs 2000 Crores was set up with NABARD to provide affordable credit for investment in setting up Mega Food Parks as well as processing units in the Mega Food Parks
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Pradhan Mantri Kishan Sampada Yojana (PMKSY) has been launched for agro0marine processing and the development of agro-marine clusters, with Rs 6000 Crores allocated for the period 2016-20
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This scheme integrated other schemes like Mega Food Park scheme, integrated cold chain and value addition infrastructure, food safety and quality assurance infrastructure, infrastructure for agro-processing clusters, focus on human resources and institutions, creation of backward and forward linkages
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Under the Union Budget 2018-19, the government has increased the allocation for PMKSY
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100% income tax exemption from the profit derived on activities such as post-harvest value addition to agriculture
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Setting up of Fisheries and Aquaculture Infrastructure Fund for the fishery sector and Animal Husbandry Infrastructure Fund for financing infrastructure requirement
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The total corpus of both these funds combined is ten thousand crores
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The Ministry of Food Processing has established a dedicated grievance cell and a task force during the initial phase of the outbreak of covid-19 pandemic (580 industry-related issues were resolved)
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The government has come up with the PM-Formalization of Micro Food Processing Enterprises Scheme for providing financial, technical, and business support for setting up of two-lakh micro-food processing enterprises across the country within five years based on One District One Product Approach, with an outlay of ten thousand crores
INDUSTRY (3:46 PM)
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Topics to be covered
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Challenges of informalization in globalization
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The transition of the economy from primary to secondary and then to tertiary
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Different Industrial policy from 1948 to the New Industrial Policy of 1991
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MSMEs
The topic for the next class: Industry